If bat- circuit probably is shorted or grounded. Turning the screw clockwise will increase tension. The coolant recovery system draws coolant back into the Description lb. Drain water from cylinder block and exhaust man- ifold. MerCruiser dealer replace cable if damaged beyond repair.
In- sert two screws and tighten securely. The following test involves the use of intense heat. Install camshaft and gear assembly in engine. Transom Standard Serial Number 0W173658 and Above Transom High Performance Serial Number 0W150260 and Above Mercury Mercruiser D1. Avoid wave or wake jumping whenever possible. Place thrust collar and retainer next to snap After all parts are thoroughly tested and inspected ring and using two pliers squeeze both until and worn or damaged parts replaced, reassemble snap ring is forced into retainer. Install flame arrestor and crankcase ventilation hose.
Hold coil wire the problem. Mercury MerCruiser Service Manual Number 25 - the easy way! Clean flame arrestor in solvent and blow dry c. Lubricate the gimbal bearing and the engine coupler. Push down with moderate thumb pressure on the longest stretch of belt. Transom Standard Serial Number 0W173658 and Above Transom High Performance Serial Number 0W150260 and Above Mercury Mercruiser D1. Faulty wiring, loose or corroded terminals 2. However, individual operating habits and personal maintenance preferences can have an impact on the suggested intervals.
Use an arbor press to remove bearing from hous- a. Prolonged idling; slow acceleration; failure to cut back on throttle once boat is on plane; boat over loaded; uneven weight distribution 3. Remove oil gallery plugs and clean all oil pas- sages. Crankshaft striking pan or pan baffle engine speed B. Install venturi cluster in carburetor as shown. If the problem persists, contact the manufacturer regarding the correct power package. The description and specifications contained herein were in effect at the time this guide was approved for printing.
False bottom full of water F. Route tings on priority valve. Discard seal washers and Closed Cooling Section gaskets. Install cover with one Phillips head screw and two frame cavity and secure with two mounting nuts. Install two leads with nuts.
The link in my post actually DaveR's from his previous post is now working, but it is much easier to use Titanium's direct links. All they show is a couple of pages of the Table of Contents. On models with a seawater pickup pump, remove the two blue drain plugs. Separate rear end frame and stator assembly 9. Your Mercury MerCruiser Service Manual Number 25 will come to you in pdf format and is compressed for a lightning fast download! The head gasket may be holding cylinder head to block. Clean the seawater section of the closed cooling system.
Check the battery cable connections. Condenser leakage and short test. Condenser Capacity Test must be. Ohmmeter should read 30 ohms + 5 ohms. Install front mount assembly with power steering 7. Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser.
Apply Quicksilver Perfect Seal to seal retainer mating surface and apply grease to seal lips. Stuck open, wrong adjustment 5. While performing the follow- ing test, observe these general precautions: Wear personal protective clothing such as rubber gloves, a non-flammable apron, and. The port side will begin draining before the starboard side. Use a screwdriver, as shown, to disengage shift holding armature in place. Remove valves from cylinder head and place in a rack, in order, for reassembly in their original lo- a. With continuity meter, place one lead on field con- nector bar and other lead on grounded brush.
Install fuel outlet fitting from old pump into fuel pump. Damaged; pitch too low; diameter too small; propeller hub slipping. Battery charge low; damaged wiring; loose electrical connections 3. A popping noise that will increase with engine rpm. While compressing valve spring with valve spring 9 - Intake Valve 10 -Exhaust Valve compressor, install oil seal in lower groove of valve stem, making sure seal is not twisted. Inspect all roller bearing surfaces for wear.
Check that bearings roll freely. If pickup screen and pipe assembly requires re- it is still pliable and is not cracked, torn or otherwise placement, mount pump in a soft-jawed vise and damaged. On belt driven seawater plug seawater inlet hose. Install appropriate size remover and installer bearing and thread puller screw into tool. We will also send you an email with a copy of your Mercury MerCruiser Service Manual Number 26 download link. Turn off accessories and reinstall coil wire.